Automated Systems https://esma.sownx.com/automated-systems?view=category&id=32 Fri, 03 Oct 2025 11:22:47 -0500 Joomla! - Open Source Content Management en-gb Industrial Electropolishing Equipment https://esma.sownx.com/industrial-electropolishing-equipment https://esma.sownx.com/industrial-electropolishing-equipment ectropolishing and Medical Parts Electropolishing

Parts Polishing Equipment from ESMA, Inc.


small 5291Electropolishing, sometimes called reverse electroplating, is an electrochemical process which polishes a metal surface by removing microscopic amounts of material from the work piece.The process is of interest because of its ability to enhance the material properties of metal parts in addition to changing their physical dimensions. Electropolishing offers a number of benefits to metal surfaces such as:

  • Removal of impurities and improvement of corrosion resistance of a metal surface. (PASSIVATES)
  • Improvement of the appearance of a metal surface (HIGH LUSTER)
  • Improvement of the surface resistance to stain and bacteria.
  • The microstructure of the surface can be more accurately inspected.
  • Removal of surface defects improving the strength of certain metals.

Electropolishing Equipment


Download Details on EP Processing Steps

Electropolishing Chemicals and Electrolyte Solutions



]]> ESMA, Inc. Products Fri, 27 Dec 2024 14:04:04 -0600 Medical Device Cleaning https://esma.sownx.com/medical-device-cleaning https://esma.sownx.com/medical-device-cleaning Passivation Equipment, Stainless Steel Passivation Equipment & Automated Cleaning Systems

Automatic, Ultrasonic Passivation Systems from Esma, Inc.


home industrial backgroundEsma's automatic ultrasonic passivation systems provide a unique closed and covered process of cleaning-rinsing-passivating-rinsing and drying all at the push of a button. Easily descrived as a one-of-a-kind process, these systems are designed for in-house automated processing of parts in a a safer more fume free environment. These systems do not require much floor space as compared to other automated systems and provide great cost savings when compared to automated robotic passivation systems.

*WE MOVE THE FLUIDS NOT PARTS*

Esma offers these automated systems in a variety of standard tank sizes (links below), however, custom applications are very common.

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We build systems to fit your needs and sizes.

E992 Passivation
E992.3T Triple Tumbler
E992-100 Passivation
E992-72 Guidewire Tube
E700


Esma brand ultrasonic aqueous cleaning solutions are uniquely formulated to aid Esma ultrasonic cleaners in the cleaning and passivation of top surfaces, internal bores, and blind cavities of medical device components. Esma ultrasonic solutions are available cleaning and passivation of all metals including polished aluminum, zinc, stainless steel, copper, brass, and ferrous metals.


























































]]> ESMA, Inc. Products Fri, 27 Dec 2024 04:18:02 -0600 Dual Process Automated E992 Passivation System https://esma.sownx.com/automated-systems?view=article&id=235&catid=32 https://esma.sownx.com/automated-systems?view=article&id=235&catid=32 Ultrasonic Cleaners: Medical Device Cleaning & Passivation

ESMA E992 Passivation



300 front page ultrasonic cleaning passivation**Automated cleaning and passivating by moving the fluids NOT the parts!**

The ESMA E992 is a self-contained, fully-automatic ultrasonic cleaner and passivation system. Within a single console, using a series of fill-and-drain sequences, parts are ultrasonically cleaned in alkaline detergent, rinsed, passivated with acid and rinsed with a series of rinses, including a final rinse from a DI source to ensure proper cleanliness and a spot-free finish. After the final rinse the tank is drained and the hot air drying cycle occurs. Operator interaction is managed through a touchscreen interface; including data collection for process steps and cycle parameters. 300 front page ultrasonic cleaning passivationThis closed system minimizes operator exposure to acids and chemicals including a vented cover to eliminate chemical fumes. Process automation eliminates potential operator error or parts over exposure. Durable stainless steel construction, an unconditional 1-year warranty, and industry-recognized customer service make the ESMA E992 passivation system a key factor to ensure an efficient, productive medical device manufacturing process. Sold as a single process or a dual process system as shown.

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Specifications:


  • Cabinet Dimensions: 28"W x 22"L x 39"H
  • Tank Dimensions: 24"W x 14"L x 12"D
  • Tank Volume: 18 gallons
  • Storage Tanks: 30"W x 30"L x 30"D each of (4)
  • Ultrasonic Power: 1800 watts
  • Hot Air Dryer: 4500 watts
  • Construction: All stainless steel, RFI filtered
  • Electrical: 120v ultrasonic system, 230v hot air dryer
  • Shipping Weight (single): 1,188 lbs - 4 crates, NMFC Class 100
  • Shipping Weight (dual): 1,890 lbs - 4 crates, NMFC Class 100

Other Ultrasonic Cleaning Systems:


E782 | E700 | E888 | E889 | E1002

See the full line of ESMA Industrial Ultrasonic Cleaning Solutions]]> ESMA, Inc. Products Fri, 02 Aug 2024 04:52:50 -0500 Triple Tumbler https://esma.sownx.com/triple-tumbler https://esma.sownx.com/triple-tumbler Ultrasonic Cleaners: Medical Device Cleaning & Passivation

Esma E992.3T Triple Tumbler (Clean/Passivation)




**Automated cleaning and passivating by moving the fluids NOT the parts AND part rotation!**

e992 3T passivation OpenThe Esma E992.3T Triple Tumbler is a variation of our standard model E992. For an explanation of the E992 process go here. The E992.3T unit is a self-contained, fully-automatic ultrasonic cleaner and/or passivation system. The model E922.3T adds 3 of the unique design tumbler baskets into the bath. Tumbler baskets will rotate slowly during the entire cycle with user input speed control per process step. Rotation of parts, especially parts with blind holes, cavities, threads, etc., will allow debris which is difficult to clean, to be drop off the parts further enhancing the ultrasonic cavitation cleaning effect. Furthermore, when used in a passivation process, the rototation will allow acid to penetrate hard to reach areas, assuring an effective passivation in all places. Operator interaction is managed through the touchscreen interface; including data collection for process steps and cycle parameters. This closed system minimizes operator exposure to acids and chemicals including a vented cover to eliminate chemical fumes. Process automation eliminates potential operator error or parts over exposure.

Sold as a single process or a dual process system as shown.

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Specifications:


  • Cabinet Dimensions: 52"W x 30"L x 38"H
  • Process Tank Dimensions: 44"W x 24"L x 12"D
  • Tank Volume: 50 gallons
  • Storage Tanks: 51"W x 20"L x 48"D each of (4)
  • Ultrasonic Power: 2400 watts
  • Hot Air Dryer: 9000 watts
  • Construction: All stainless steel, RFI filtered
  • Electrical: 120/208 3PH (Y)

Other Ultrasonic Cleaning Systems:

E782 | E700 | E888 | E889 | E1002

See the full line of Esma Industrial Ultrasonic Cleaning Solutions
]]> ESMA, Inc. Products Fri, 27 Dec 2024 05:51:55 -0600 Tank-to-Tank https://esma.sownx.com/tank-to-tank https://esma.sownx.com/tank-to-tank Passivation Equipment, Stainless Steel Passivation Equipment & Automated Cleaning Systems

Manual, "Tank-to-Tank" Ultrasonic Passivation Systems from Esma, Inc.


tank to tank e782CP passivationEsma's Multi-tank Ultrasonic Cleaning/Passivation Systems can be used as effective passivation lines by housing heated cleaning solution in tank1, cascading (DI) rinse waer in tank 2, heated passivation solution in tank 3, and a final cascading (DI) waer rinse in tank 4. Tank 5 is an optional hot air dryer. Manual systems require operators to move baskets from tank to tank, digital timers (alarms) will indicate when baskets are to be moved. Systems can be used with both citric and nitric acid, however, it is recommended to look into our automated systems when using nitric acid.

Esma offers these systems in a variety of standard tank sizes, however, custom applications are very common. We build systems to fit your needs and sizes.
ultrasonic passivation systems from ESMA

Esma offers these systems in a variety of styles and tank sizes (links below)

Detergents Concentrates and Cleaning Solutions

Esma brand ultrasonic aqueous cleaning solutions are uniquely formulated to aid Esma ultrasonic cleaners in the cleaning and passivation of top surfaces, internal bores, and blind cavities of medical device components. Esma ultrasonic solutions are available cleaning and passivation of all metals including polished aluminum, zinc, stainless steel, copper, brass, and ferrous metals.]]> ESMA, Inc. Products Fri, 27 Dec 2024 06:21:39 -0600 E782-CP-SA, Semi Automated https://esma.sownx.com/automated-systems?view=article&id=238&catid=32 https://esma.sownx.com/automated-systems?view=article&id=238&catid=32 Ultrasonic Cleaners: Medical Device Cleaning & Passivation

Esma E782CP-SA, Semi-Automated Passivation Line



**Semi Automated cleaning and passivating **

e782cpsaThe Esma E782CP-SA, Semi Automated Passiavtion Line is a unique combination of our standard mulit-tank, manuel passivation system, with PLC/HMI control to automatically instruct operators when and when to move parts through the system. This semi-automated unit allows for recipe creation of various ASTM 967 passivation processes which can then be run with little to no operator training. The system is designed to promt and aler operators when and where to move baskets during a cycle, minimizing oversight and training of personnel. The E782CP-SA can be customized to fit your part size and volume. Since the system utilizes PLC and HMI touchscreen technology, data logging is standard with the system to record all the pertinent cycle information for validation purposes. Access to the data can be done via USB or Ethernet FTP.

E782CP-SA Passivation Line

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Specifications:


  • Cabinet Dimensions: 84"W x 30"L x 38"H
  • Tank Volume: 12 gallons
  • Ultrasonic Power: 900 watts per tank
  • Hot Air Dryer: 2,250 watts, 200 cfm
  • Construction: All stainless steel, RFI filtered
  • Electrical: 120/208 3PH (Y)

Other Ultrasonic Cleaning Systems:


E700 | E888 | E889 | E1002 | E992 Passivation

See the full line of Esma Industrial Ultrasonic Cleaning Solutions]]> ESMA, Inc. Products Fri, 27 Dec 2024 06:31:45 -0600 Ultrasonic Cleaning Tanks https://esma.sownx.com/ultrasonic-cleaning-tanks https://esma.sownx.com/ultrasonic-cleaning-tanks Esma ultrasonic cleaners come in a variety of sizes ranging from 1 gallon benchtop units to 350 gallon floor mounted models. Each machine is made from 100% stainless steel which provides not only a rich appearance but also unsurpassed durability. Our proprietary solid state circuitry provides a continuous, square-wave frequency wave at a constant amplitude. This produces multiple harmonics to the bath which tends to fill the less active areas in the bath and provides a more homogenous cleaning. The automatic tuning adjusts the primary resonant frequency of 38 Khz for changes in load and liquid levels. The combined effect of this superior circuitry is to produce a unit that is "not just another ultrasonic".

Esma manufactures a wide range of tank sizes and volumes, but custom sized tanks can be purchased upon request.

Esma Ultrasonic Cleaner Tanks

Some of our more common models are at the links below

E283 - 1 Gallon Tank
E888 - 3.5 Gallon Tank
E188 - 9 Gallon Tank
E598 - 7 Gallon (36") tank
E901 - 30 Gallon (144") tank

Esma brand ultrasonic cleaning solutions are uniquely formulated to aid Esma automatic ultrasonic cleaners and polishers in removing compounds, fingerprints, soap, and other dirt. Esma ultrasonic cleaning solutions will not cloud, dull, or scratch; and help reduce cleaning times, improving production speed and finish quality.]]> ESMA, Inc. Products Fri, 27 Dec 2024 06:53:18 -0600 E283 - 1 Gallon Tank https://esma.sownx.com/automated-systems?view=article&id=240&catid=32 https://esma.sownx.com/automated-systems?view=article&id=240&catid=32 Ultrasonic Cleaners: Industrial Parts Cleaning

E283 Non-automated Cleaning System


e283 1 galThe ESMA E283 ultrasonic cleaning system is a tabletop unit designed for relatively low volume, but high performance parts cleaning and polishing operations. The E283 can be configured with ESMA ultrasonic rinsing and hot-air drying tanks to provide a complete parts processing system that ensures quality parts cleaning and efficient operation.

E283 Non-automated Cleaning System

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Specifications:


  • Cabinet Dimensions: 11”W x 9”L x 11”H
  • Tank Dimensions: 9.5”W x 5.5”L x 6”D
  • Tank Volume: 1 gallon
  • Ultrasonic Power: 200 watts
  • Construction: Stainless steel cover
  • Electrical: 120v ultrasonic system
  • Other Ultrasonic Cleaning Systems:

Automated Cleaning Systems:

E700 | E889 | E992 | E1002

Non-automated Cleaning Systems:

Single-chassis, multi-chambered: E386 | E782
Multi-chassis, or Single-chassis: E188 | E888

See the full line of ESMA Industrial Ultrasonic Cleaning Solutions]]> ESMA, Inc. Products Fri, 27 Dec 2024 07:03:44 -0600 ESMA E782 4-tank design https://esma.sownx.com/automated-systems?view=article&id=241&catid=32 https://esma.sownx.com/automated-systems?view=article&id=241&catid=32 Ultrasonic Cleaners: Industrial Parts Cleaning

E782 Non-automated Cleaning System


e782 ultra 4 console benchtopThe ESMA E782 ultrasonic cleaning system is a single-chassis, 4-tank design, including 2 ultrasonic cleaning tanks, 1 rinse tank, and 1 hot air drying chamber. The E782 is designed for production environments where low volumes of small parts, such as medical devices or cutting tools require high-performance cleaning. The E782 can be individually configured to fit the specific requirements of diverse industrial ultrasonic cleaning applications. Sold as a benchtop unit or in a stainless steel console.

E782 Non-automated Cleaning System

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Specifications:


  • Cabinet Dimensions: 18”W x 46”L x 12”H
  • Tank Dimensions: 10”W x 12”L x 8”D
  • Tank Volume: 3.5 gallons each
  • Ultrasonic Power: 300 watts per tank
  • Construction: All stainless steel, RFI filtered
  • Electrical: 120v ultrasonic system
  • Other Ultrasonic Cleaning Systems:

Automated Cleaning Systems:

E700 | E889 | E992 | E1002

Non-automated Cleaning Systems:

Single-chassis, multi-chambered: E386
Multi-chassis, or Single-chassis: E188 | E283 | E888

See the full line of ESMA Industrial Ultrasonic Cleaning Solutions]]> ESMA, Inc. Products Fri, 27 Dec 2024 07:20:06 -0600 Automated Cleaning Systems https://esma.sownx.com/automated-systems https://esma.sownx.com/automated-systems ESMA Inc. - Industrial Parts Cleaning Equipment

Parts Cleaning: Automated Cleaning Systems


**We move the liquids - NOT the parts!

e889Here at ESMA Incorporated we have been in the ultrasonic cleaning business for over 40 years and we are known for our high quality, top of the line ultrasonic washers and cleaners. Our automated systems are unique due to our innovative process in which automation is done by moving the liquids rather than the basket of parts. This allows for a lower cost automated system as opposed to competitor system which use robotic gantry systems to move baskets from tank to tank. These systems also have a much smaller footprint than competitor automated systems.

Our automated washers can be standalone units which utilize facility water and drain for the fluid transfer, or integrated systems equipped with heated storage tanks which store and filter the different solutions for reuse in subsequent cycles.

We have four standard sizes of automated ultrasonic cleaning systems in order to fit virtually any application big or small. Custom sized equipment is also available to fit the individual customer needs as well.

Automated Cleaning Systems:

E700 | E889 | E992

Non-automated Cleaning Systems:

Single-chassis, multi-chambered: E386 | E782
Multi-chassis, or Single-chassis: E188 | E283 | E888

The E1002 automatic ultrasonic cleaning system is the smallest version of our standalone automated washers and offers a tank size of 3.5 gallons and ultrasonic power of 600 watt. This system provides multi-functional wash, rinse and hot-air drying.

The ESMA E889 is our large standalone ultrasonic washer which holds 18 gallons and has an ultrasonic power of 1800 watts; this system is designed to make the cleaning process simpler. The E889 ultrasonic cleaner uses a PLC to control the cycles of cleaning, rinsing and drying. We are proud to say that this system offers improved finished part quality and low cost automation of the aqueous cleaning process.

Our E700 version offers a tank volume of 9 gallons and an Ultrasonic power of 1200 watts, this is an integrated system incorporating heated storage tanks for reuse of cleaning solution and/or rinse water. The working tank is a console mounted PLC-controlled system that offers automated clean, rinse and dry phases. By filtering the solution and/or rinse water, these materials can be reused with each cycle; overall the E700 system offers reduced operator involvement and speeds up the process.

Our E992 automated ultrasonic passivation system has a tank volume of 18 gallons and an ultrasonic power of 1800 watts, this cleaning system is self-contained and fully automatic utilizing 4 heated storage tanks to house alkaline detergent, passivation acid and DI rinse water. Parts processed in this system are ultrasonically cleaned, rinsed, passivated, rinsed and dried in order to ensure cleanliness and proper passivation. The operator is able to control the system through a touch screen interface, meaning minimal exposure to acids or cleaned parts and the solutions are housed in closed, covered tanks to minimize environmental fumes. This closed-process passivation system is designed to clean, rinse, passivate, re-rinse and dry parts automatically.

So no matter your application or goal, you’ll be sure to find an ultrasonic cleaning system that fits your application. If you are unsure of which product is best for your unique specifications, contact us today and we would be happy to point you in the right direction. Here at ESMA we move the liquids, not the parts.
Ultrasonic Cleaning Solutions

Ultrasonic Cleaning SolutionsESMA brand ultrasonic cleaning detergent solutions are uniquely formulated to aid ESMA ultrasonic cleaning equipment in the removal of oil, dirt, particulate, residue, flux, and solvents from top surfaces, internal bores, and blind cavities of industrial parts. ESMA ultrasonic solutions are available for use on rubber and all metals including polished aluminum, zinc, stainless steel, copper, brass, and ferrous metals.]]> ESMA, Inc. Products Fri, 27 Dec 2024 13:27:49 -0600